Process

Certified Company ISO 9001 : 2015
1

Research and Development

  • Simulation software. (Soft-Cast)
2

Pattern Shop

  • Pattern Type: Teak Wood & Aluminum.
  • All patterns mounted on wooden match plate.
  • Identification and Marking of method on pattern.
  • Method Card of each pattern.
3

Molding

  • Molding Process: Alfa set No-bake with “OMEGA” Machinery.
  • Core: No-Bake.
  • Semi Machine Loop Line: 660 X 760 X Adjustable Height.
  • Hand Molding: Up to 1200 X 1200 mm.
  • Mold and core dryer.
4

Melting

  • Induction Melting F/C : INDUCTOTHERM Made With 2 Melting Crucibles.
  • Crucible Capacity: 500 Kgs, 1000 Kgs.
  • Ladle pre-heater.
  • Immersion Pyrometer.
  • Ladles: Bottom pouring, Shank pouring & Tea spout pouring.
  • Scrap and other materials of the highest quality are used.
5

FETTLING

  • Arc Gouging Machine for Stainless Steel.
  • Knock out Machine.
  • Pickling and Passivation of Stainless Steel (Outside at our other unit).
  • Swing Frame Grinding, Fiber Cutting, Pneumatic Grinding.
  • Electronic Welding Machine.
  • Shot blasting.
6

HEAT TREATMENT

  • Heat Treatment: Bogy Type Gas Fired Furnace with 3.0 MT/batch capacities.
  • Water Quenching: Water Tank of 45,000 Litters.
  • Agitation: Air agitation is done during quenching.
  • Temp Controllers: Six thermocouples with online graph, Water Cooling System.
  • Calibration: As per STANDARD.